Electrical box enclosures are key components throughout the modern industrial space, which increasingly relies on sophisticated electronics and all sorts of electrically powered equipment. From full-sized cabinets and complete control panel boxes to smaller sheet metal casings, housings, machine shields and shrouds… today’s wide-ranging industrial electronics often require custom enclosure solutions.
The need for customization demands an experienced manufacturer that is specifically well-versed in all the nuanced design elements which come with electrical box fabrication. It’s important to not only understand the unique equipment needs and regulatory requirements but also the operational conditions, and how those will affect long-term reliability.
Enter DMG: beyond ensuring quality and precision according to your exact specifications, our company is backed by the necessary experience to get better protection, better functionality, and a longer service life out of your sheet metal enclosure.
Our Certifications:
- ISO 9001:2015
– Certified Manufacturer of Electrical Enclosures
- UL508A Control Panel Fabricator
– NEMA 1, 3, 3R, 4, 4X, and 12
Custom Electrical Enclosures Designed for the Application at Hand
The basic requirements of your custom electrical box enclosure will of course be defined by the equipment that has to go inside. That includes the basic size and shape incorporated into an effective design to house all of the electronics, leaving enough space for heat dissipation or auxiliary equipment if needed.
For example, many industrial systems require the integration of effective cooling – from simple vents and air ducts to more complex air conditioning and liquid cooling setups. Proper electrical box design means that these features will all be accommodated from the start. Beyond the physical equipment requirements, we also have to carefully consider any relevant regulatory requirements. Different NEMA ratings, for example, come with different demands in design, which we will be sure to meet.
Engineered for the Unique Environment and Operational Conditions
We carefully evaluate the application in which the equipment will be installed. That means designing your electrical enclosure in accordance with any environmental factors and other operational conditions. Some questions we might ask:
- What’s the expected temperature range? For example, high-heat applications can influence the choice between steel and aluminum, among other design elements.
- Will the equipment operate in a humid or moisture-rich environment? If so, corrosion becomes a consideration, as well as the potential need for waterproof sealing.
- Will the enclosure have to stand up to other environmental damage? E.g. outdoor enclosures have to withstand water, weathering, and UV damage, while industrial enclosures in factories might be subject to oils, other chemicals, as well as intense wear and tear.
- Will the enclosure be subjected to harsh mechanical conditions? E.g. persistent machine vibration or general heavy handling.
By designing your custom enclosures with these factors in mind, DMG ensures your equipment performs reliably and stands the test of time.
Defining the Best Sheet Metal for the Job
Of course, designing a properly-built sheet metal enclosure means choosing the best material for the job. The most common options are standard steel alloys for cost-effectiveness, stainless steel for better corrosion resistance and a more premium finish, as well as aluminum for corrosion resistance, quicker heat dissipation, and lightweight designs.
Custom Electrical Enclosures for Virtually All Equipment Applications:
- Industrial Cabinet Enclosures
- Industrial Console Panels
- Power Generator Enclosures
- Air Compressor Unit Enclosures
- Electronics Housings
- Industrial Control Panel Fabrication
- Machine Housings, Shields, and Shrouds
- Various NEMA Certified Sheet Metal Enclosures
Quality Sheet Metal Enclosures – Made in the USA
If you need a custom sheet metal enclosure, DMG will deliver. Get in touch and tell us your unique requirements or discuss customization options with our engineering experts.